Heater Controllers
          
 

With the introduction of the I series and P series, kat presents its family of Thyristor Heater Controllers. These Heater Controller are compact, rugged and most economical solution to completely meet the industry requirements.

Quality, repeatability and high availability form the basis for documented outstanding product quality in the application process. Thyristor Heater Controllers from Kat switch, control or regulate electrical energy a the start with simple applications for optimised analog Heater Controllers as cost effective solutions right upto the complex applications.

Kat family Heater controllers are available in 1 phase, 2 phase, 3 phase input options for either Phase Angle control or Integral Cycle control.

    
 
     
 

Kat family heater Controllers can be used anywhere which involved melting, heating, drying or forming which must be done precisely and reliably.

 
   
  Applications  
 
Oven Equipment (industrial, diffusion and drying ovens)
Glass processing (float glass, feeder, finishing)
Plant equipment (extruders, plastic presses)
Chemical industry (pipe trace heating, preheat equipment)
Automotive industry (paint drying equipment, forging)
Printing machines (IR dryers)
Packaging industry (shrink tunnels)
Steel industry (precoated sheets)
 
     
  Standard Features  
 
Fully solid state power control
Voltage & current feedback to control the temperature Accurately
Fault status indications by LED’s
Built in Test points for maintenance

Control through external process.
Variable signal like 4 to 20 mA / 0- 10VDC

Fault Trip (Over Load) Potential Free Contact
dv / dt Protection for Thyristor
‘Heatsink Temperature High’ Signal
 
     
  Optional Features  
 
Fast acting semiconductor fuses for thyristor protection

Panel enclosure with necessary protection, Switchgear, indications, controls & PID. Internally wired to the components & terminal blocks with proper identifications.

Earth fault protection kit
Fuse fail trip
Multi heater controller systems & settings through Modbus
AC Line Chokes
Fault annunciation kit
Remote control desk and pendants
 
     
  Katcon make Heater Controller modules  
 

1

KATCON PC 1 series
Model : 1P-12, 1P-30
(Phase Angle Controlled)

1 Ph/ 2 pH
12Amp, 30Amp

2

KATCON IC 1 series
Model : I-15, I-40, I-80, I-100
(Integral Cycle Controlled)

1 Phase / 2 Phase
15Amp, 40Amp, 80Amp, 100Amp, 130Amp

3

KATCON PC 3 series
Model : 3P-15, 3P-40, 3P-80, 3P-100, 3P-130
(Phase Angle Controlled)

3 Phase,
15Amp, 40Amp, 80Amp, 100Amp, 130Amp

4

KATCON IC 3 series
Model : IC 3-25, IC3-50, IC 3-100, IC 3-130
(Integral Cycle Controlled)

3 Phase,
25Amp, 50Amp,100Amp,130Amp

5

KATCON HP series
(Phase Angle Controlled)

3 Phase,
onwards 130A to 800Amps

6

KATCON HI series
(Integral Cycle)

3 Phase,
onwards 130A to 800Amps

 
  Note : Higher ratings can be manufactured on request  
     
 
 
     
  Technical Specifications  
 
Input A.C. Supply 1Ph / 2 pH / 3 pH 230 / 415 VAC + 10% 50/60 Hz + 2Hz
Output Voltage 0-98% of input voltage
Feedback Build in Voltage & current Feedback
Control Input signal 0 to 10V through 5K or 10K Potentiometer or 4-20 ma from PID / Temp controller
Regulation 25%
Protection protecting by RC snubber current limit & over current tripping
Adjustments Current limit, over current trip, set output volts, Max power, stability, Voltage ramp up, Voltage ramp down
LED Indication + 15V Healthy, Current limit, over current trip, controller enabled
Loading Condition 125% for 10 Sec., 110% for 2 hours & 100% continues. Other loading conditions can be given on request.
Environmental Conditions
Ambient Temperature 45° C max
Humidity 95% max (non condensing)
Altitude 1000 Mtrs max. Above MSL
Constructions Open execution module suitable for mounting inside the panel
 
     
 
Download product catalogue
 
     
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